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Module 5 · Lockout/Tagout
Order the LOTO Sequence
Drag (or use ↑↓ buttons) to put OSHA's 6 steps in the correct order before locking out a machine.
⚡
Isolate the Energy Source
Open the disconnect, close valves, block supports — physically cut off ALL energy: electrical, hydraulic, pneumatic, thermal, gravity, chemical.
#1
🔒
Apply Lock and Tag
Each authorized worker attaches their OWN padlock and tag.
#2
🛑
Shut Down the Equipment
Use the normal stopping procedure (button, switch, valve) to bring the machine to a complete stop.
#3
📣
Notify Affected Employees
Tell every employee whose machine will be locked out before you start.
#4
✅
Verify Zero Energy State
Try to start the machine using normal controls — IT MUST NOT RUN.
#5
💨
Release Stored Energy
Bleed pressure, drain hydraulic lines, block elevated parts, ground capacitors.
#6
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